DLGK-373 process control training system includes control panel and process control unit. The tvet equipment is based on physical simulating object of industrial process. It integrates instruments, computer technology, communications technology, automatic control technology, and integrated multi-function experimental device. The technical teaching equipment contains temperature, pressure, flow and level such parameters, which can complete system parameter identification, single-circuit control, cascade stage control,ratio,lag and so on. The experimental vocational equipment can be used as undergraduate, college,TVET vocational curriculum process control device, but also suitable for graduate students and researchers to study physical simulation and experimental study of objects of complex control systems, advanced control systems.
The system meet the teaching requirement of Automatic control theory, Process control, Automation instruments Automatic measurement technology and sensors, and computer control. The process training system can practice verification experiments, design experiments, also support comprehensive training.
Equipment Features
The advanced process control training system, including control panel and process control unit. The system power branch is composed be single phase/three-phase magnetic driving pump, electric control valve, pressure sensor, electromagnetic flowmeter and hand-operated valves.
The control system contains various modules which can complete various Training contents. Power supply with protection against leakage, over voltage , over current , short-circuit to protect the users against electric shock. Open structure design with experimental subjects, intuitive and strong , easy to understand .
Three control methods: PLC, intelligent instruments and DCS, consistent with the theoretical teaching.Instrument parameters and characteristics meet the design requirements of the system, with ideal experimental results.
Instrumentation assembly and disassembly to practice the skills. Extenable experiments, different control method with different hardwares.Various control signals, various control signals and control method are available according to training content.
Training Projects
-Training of how to use the equipment
Training 1 How to use control panel
Training 2 How to use power supply module
Training 3 How to use intelligent instrument module
Training 4 How to use PLC module
Training 5 How to use analogue input module
Training 6 How to use analog output module
Training 7 How to use frequency converter module
Training 8 Cognitive training of the process control unit
Training 9 Training of configuration Software
Training 10 Training of TIA Portal V14 programming software
-Training of frequency converter
Training 1 Training on frequency converter control pipeline water supply
Training 2 Training on frequency converter fixed frequency water supply
- Training of intelligent instruments
Training 1 Training of top tank characteristic test (intelligent instrument)
Training 2 Training of second step level object characteristics test (intelligent instrument)
Training 3 Training of boiler temperature object characteristics test (intelligent instrument)
Training 4Training of electric control valve flow characteristics test (intelligent instrument)
Training 5 Training of pressure PID setting (intelligent instrument)
Training 6 Training of temperature PID setting (intelligent instrument)
Training 7 Training of tank level PID setting (intelligent instrument)
Training 8 Training of flow PID setting (intelligent instrument)
4.Training of PLC
Training 1 Training of top tank characteristic test (PLC)
Training 2 Training of second step level object characteristics test (PLC)
Training 3 Training of boiler temperature object characteristics test (PLC)
Training 4 Training of flow characteristics test (PLC)
Training 5 Training of temperature PID setting (PLC)
Training 6 Training of tank level PID setting (PLC)
Training 7 Training of flow PID setting (PLC)
Training 8 Training of two water tank level control (PLC)
Training 9 Training of top tank level and bottom tank level cascade control (PLC)
5.Training of DCS
Training 1 Training of analogue input module signal acquisition
Training 2 Training of analogue output module application
Training 3 Training of top tank characteristic test (DCS)
Training 4 Training of second step level object characteristics test (DCS)
Training 5 Training of boiler temperature object characteristics test (DCS)
Training 6 Training of electric control valve flow characteristics test (DCS)
Training 7 Training of pressure PID setting (DCS)
Training 8 Training of temperature PID setting (DCS)
Training 9 Training of tank level PID setting (DCS)
Training 10 Training of flow PID setting (DCS)
Training 11 Training of double water tank level control (DCS)
Training 12 Training of top tank level and flow cascade control (DCS)
Training 13 Training of top tank level and bottom tank level cascade control (DCS)